Metallurgy Machinery Soft Tooth Flank Helical Gear

  • involute
  • 45
  • 20°
  • DIN 3962 class 6
Category:

Description

Product Description

Gear Basic Data
Gear Tooth Shape involute
Gear Material 45
Gear Process forging, lathing, hobbing, external grinding, keyway milling, tooth grinding
Pressure Angle 20°
Quality level DIN 3962 class 6
Gear Type Mn=3, Z=128, β=11.5°, α=20°, left-handed

Capabilities of Gear/Spline

Internal Gears and Internal Splines
MILLING SHAPING TOOTH GRINDING
Maximum O.D. 2500 mm 2500 mm 2500 mm
Minimum I.D. 650 mm 50 mm 100 mm
Maximum Face Width 500 mm 500 mm 500 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±22.5° ±22.5° ±45°
External Gears and External Splines
HOBBING MILLING TOOTH GRINDING
Maximum O.D. 1250 mm 2500 mm 2500 mm
Minimum O.D. 20 mm 200 mm 20 mm
Maximum Face Width 500 mm 500 mm 1480 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±45° ±45° ±45°

Why choose our custom gear service?

One 、MINGHUA Machinery established the R&D center with certain famous national universities and introduced the world-famous top-leveled design software. With a powerful technical team, we have the professional design capability of gears and gear cases.

Two 、Our company has tooth production equipment for tooth forming, such as tooth milling, tooth shaping, and tooth hobbing. A good selection of equipment can get more stable quality and maximum efficiency. We have German HÖFLER gear grinding machines that can make the spur cylindrical gear, helical cylindrical gear, herringbone gear, inner spur gear, and the inner helical gear. With reasonable frock clamp and gear datum precision, we could make gears in a small batch with precision class DIN 2 to DIN 3 or mass production with precision class DIN 5 to DIN 6.

Three 、We have a professional fluorescent magnetic particle flaw detector to inspect 100% magnetic powder for all grinding surfaces. It will ensure the parts have no surface flaws, such as grinding cracks.

Four 、MINGHUA Machinery focuses on production details. The unique transportation instrument design and usage and complete logistics package transportation plan are used to ensure transportation safety.

Five 、We mark a permanent traceability code on the work-piece surface for traceability. Each product has a personal I.D. to trace to each process, heat treatment furnace number, and batch number of raw material.