Product Description
Product Description
With years of experience, our business unit is engaged in manufacturing and exporting an outstanding range of Bull Gears. These gears are designed from premium quality cast iron, steel and other materials to meet the diverse application requirements of our clients. Widely used in mining industry, steel plants, power plants, paper plants and fertilizer plants for different applications, our components are checked by our experts for interference checks and dimensional accuracies.
King Steel can produce different type bull gears according to the customer’s drawing and requirements.
Specifications:
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Material |
Carbon steel,Alloy steel |
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Structure |
Forging,casting |
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Type of gear |
Herringbone gear |
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Heat treatment |
Quenching and tempering |
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Process |
Forging, rough machining, QT, finish machining |
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Main equipments |
Hobbing,CNC machine |
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Module |
Up to 200 |
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Precision of gear |
Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9 |
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Inspection |
Raw material inspection, UT,physical property test,dimension inspect |
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Features
* Low noise and maintenance
* Precisely engineered
* Reliable performance
Manufacturing process:
Rraw matrial — Forging testing– Turning — Drilling — Heat Treatment — Milling– Grinding — Shaping and hobbing Process — Packing — Shipping
After Sales Service
1. OEM and customized service.
2. Full machining, primer coating, surface treatment.
3. Complete material testing process.
4. Quality control
Contact us
If you have any questions, pls feel free to contact us
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there different types of ring gears available?
Yes, there are different types of ring gears available to suit various applications and functional requirements. Here’s a detailed explanation of the different types of ring gears:
- External Ring Gears: External ring gears, also known as external annular gears, have teeth on the outer circumference of the gear. These gears mesh with an internal gear or a pinion gear. External ring gears are commonly used in applications where the gear rotation needs to be transferred to an internal gear or where a high gear ratio is desired.
- Internal Ring Gears: Internal ring gears, also known as internal annular gears, have teeth on the inner circumference of the gear. These gears mesh with an external gear or a pinion gear. Internal ring gears are frequently used in applications where the gear rotation needs to be transmitted to an external gear or where a compact gear assembly is required.
- Segmental Ring Gears: Segmental ring gears are ring gears that are divided into segments or sectors. Each segment has a portion of the gear’s circumference with teeth. These segments can be individually mounted or assembled together to form a complete ring gear. Segmental ring gears are used in applications where flexibility in gear installation or replacement is necessary, such as large-scale gear systems or machinery with limited access.
- Spur Ring Gears: Spur ring gears have straight teeth that are parallel to the gear’s axis of rotation. These gears offer simple and efficient operation with high gear ratios. Spur ring gears are commonly used in applications that require precise motion control, such as robotics, automotive transmissions, and industrial machinery.
- Helical Ring Gears: Helical ring gears have teeth with a helix angle. The helical teeth form a helical or spiral pattern around the gear’s circumference. Helical ring gears provide smoother and quieter operation compared to spur ring gears due to the gradual engagement of the teeth. They are often used in applications that demand high torque transmission, such as heavy machinery, marine propulsion systems, and power generation equipment.
- Bevel Ring Gears: Bevel ring gears have teeth that are conically shaped and intersect the gear’s axis of rotation. These gears are used in applications that require the transmission of motion and torque between shafts that are not parallel but intersect at an angle. Bevel ring gears are commonly found in automotive differentials, hand tools, and various industrial machinery.
- Planetary Ring Gears: Planetary ring gears are part of planetary gear systems, which consist of multiple gears arranged in a planetary configuration. The ring gear serves as the stationary outer gear, while other gears, such as sun gears and planet gears, revolve around it. Planetary ring gears are used in applications that require compact and efficient gear systems, such as automotive transmissions, robotics, and aerospace mechanisms.
The specific type of ring gear chosen for a particular application depends on factors such as load requirements, space limitations, gear ratios, operating conditions, and desired performance characteristics.
What is the lifespan of a typical ring gear?
The lifespan of a typical ring gear can vary depending on various factors. Here’s a detailed explanation of the factors that influence the lifespan of a ring gear:
The lifespan of a ring gear is influenced by several factors, including:
- Material Quality: The quality of the material used to manufacture the ring gear plays a significant role in its lifespan. High-quality materials with good mechanical properties, such as hardened steel or alloys with high wear resistance, tend to have longer lifespans compared to lower-quality materials.
- Design and Load Conditions: The design of the ring gear, including its tooth profile, dimensions, and load-bearing capacity, affects its lifespan. Ring gears designed to handle higher loads and stresses are likely to have longer lifespans. The operating conditions, such as the magnitude and frequency of the torque loads, also impact the lifespan of the ring gear.
- Maintenance and Lubrication: Proper maintenance and lubrication are essential for preserving the lifespan of a ring gear. Regular inspection, cleaning, and lubrication of the gear system help reduce wear and prevent damage. Inadequate maintenance or the use of improper lubricants can accelerate wear and shorten the lifespan of the ring gear.
- Operating Environment: The operating environment in which the ring gear operates affects its lifespan. Factors such as temperature extremes, humidity, contaminants, and exposure to corrosive substances can impact the material integrity and performance of the ring gear. Harsh operating environments may lead to accelerated wear and reduced lifespan.
- Application-Specific Factors: The specific application in which the ring gear is used can influence its lifespan. Some applications may subject the ring gear to severe operating conditions, high-speed rotations, frequent starts and stops, or heavy shock loads, which can affect its durability and longevity. The accuracy of gear alignment, proper installation, and any additional factors specific to the application should be considered to assess the ring gear’s lifespan.
Given these factors, it is challenging to provide a specific lifespan for a typical ring gear. Lifespan estimates can range from tens of thousands to hundreds of thousands or even millions of operating cycles or hours of operation. The longevity of a ring gear can be extended through proper selection of materials, careful design, routine maintenance, and adherence to recommended operating and lubrication practices.
It’s important to note that the lifespan of a ring gear can also depend on the presence of any unforeseen or exceptional circumstances, such as manufacturing defects, abnormal operating conditions, or unforeseen incidents that can cause premature failure. Regular inspection and monitoring of the gear system can help identify any signs of wear, damage, or potential issues, allowing for timely maintenance or replacement to ensure continued reliable operation.
What is a ring gear and how does it work?
A ring gear is a type of gear that features teeth on the outer perimeter of a circular ring-shaped component. It is commonly used in various mechanical systems and applications. Here’s a detailed explanation of what a ring gear is and how it works:
A ring gear, also known as an annular gear or internal gear, is a gear with teeth on the inside circumference of a circular ring. It is designed to mesh with a pinion gear or another gear that has teeth on the outside. The combination of a ring gear and a pinion gear forms a gear set, enabling the transmission of rotational motion and torque between the two gears.
Here’s how a ring gear works:
- Tooth Engagement: When a ring gear and a pinion gear are brought together, the teeth of the pinion gear mesh with the teeth of the ring gear. The teeth of the pinion gear enter the spaces between the teeth of the ring gear, creating a mechanical connection between the two gears.
- Motion Transmission: As the driving gear (such as the pinion gear) rotates, it transfers rotational motion to the ring gear. The teeth of the driving gear push against the teeth of the ring gear, causing the ring gear to rotate in the opposite direction. This rotational motion can be used to drive other components or systems connected to the ring gear.
- Torque Transfer: The meshing of the teeth between the ring gear and the driving gear allows for the transfer of torque. Torque is the rotational force or twisting force applied to a gear. As the driving gear exerts torque on the ring gear through the meshing teeth, the ring gear experiences a torque load. This torque load can be transmitted to other components or systems connected to the ring gear.
- Gear Ratio: The gear ratio between the ring gear and the driving gear determines the speed and torque relationship between the two gears. The gear ratio is defined as the ratio of the number of teeth on the ring gear to the number of teeth on the driving gear. By changing the size or number of teeth on either the ring gear or the driving gear, the gear ratio can be adjusted to achieve the desired speed or torque output.
- Load Distribution: The ring gear distributes the load over a larger area compared to other types of gears. This load distribution characteristic allows the ring gear to handle higher loads and torque. The design of the ring gear and its tooth profile ensures that the load is evenly distributed across the surface of the gear, enhancing its durability and reducing the risk of premature wear or failure.
Ring gears are commonly used in various applications, including automotive transmissions, differential systems, planetary gear systems, industrial machinery, and power transmission equipment. They provide advantages such as compactness, high torque capacity, load distribution, and the ability to achieve high gear ratios.
It’s important to note that the design and characteristics of ring gears may vary depending on the specific application and requirements. Factors such as tooth profile, material selection, lubrication, and manufacturing techniques are carefully considered to ensure optimal performance and durability of the ring gear.
editor by CX 2024-04-15